Worm Gear Shaft Milling Speed & Precision Comparison

【Technical Benchmark】Slash Cycle Time by 70%! Whirl-Class Speed Matched with Exceptional Precision

The RGL Multi-Function Screw Processing Machine delivers a massive leap forward in manufacturing efficiency. Below is the live testing data for a workpiece with Module M3, Material S45C, and Thread Length 50mm, demonstrating how RGL outperforms conventional international models:

Processing Speed Comparison:

RGL (Ding Shen): 130 seconds (Industry-Leading)
German Machine: 646 seconds
Japanese Machine: 750 seconds

Efficiency & Accuracy: Cycle time is slashed by 70% while maintaining a strict precision of 5µm / 100mm.

We deliver the high precision of standard milling at the blazing speed of a whirling machine.
Versatile Machining Capabilities in a Single Setup
Eliminate stacked tolerances caused by transferring workpieces. One single machine covers a wide array of advanced processes:
Worm Types: Single/Dual-lead worms, Variable-lead worms, Conical worms, and Niemann worms.
Integrated Operations: 6, 8, 10-slot spline shafts, sharp corner deburring, keyway milling, polygon forming, and slot grinding.

Eco-Friendly Manufacturing: Driving Low-Carbon Production

Embracing global ESG mandates and Lean Production principles, RGL engineered this multi-functional machine to optimize your shop floor efficiency. By integrating multiple processes into one platform, it realizes five core savings: Time, Labor, Power, Cost, and Space. It is the ultimate choice for smart factories aiming to eliminate waste and transition into high-ROI, eco-friendly supply chains.

Machine Speed and Effi. Comparison

Performance Comparison:

Country	Speed
	Shaft Modular
RGL	130 seconds
Germany	646 seconds
Japan	750 seconds

*The information from RGL existing equipments.

Worm Teeth Cutting Test :

Worm Material :	S45C	Hexagonal part machining
Module :	M3
Length :	50mm
Accuracy :	5µm / 100mm
Time :	Shortened by 70%

Surpasses the Speed and Accuracy of Whirl Wind Type Milling Machine

worm profile

Optimized Machine Structure High Rigidity !
Deformation Free

The structural parts of the machine, such as the base and saddle, are analyzed by using the advanced Finite element Analysis software. When the structural parts are subjected to a maximum load, there is almost no deformation on the base and a minimum deformation of less than 10µm on the saddle. This gives a proof for the unmatched structural rigidity of DS-1000.

Machining Applications:

• Thread Milling (Single Lead, Dual Lead, Taper, Hypoid Gear And Neiman Type Machining)
• Spline Shaft Machining.
• Grinding Wheel Slotting.
• For Removing Sharp Corners on the Threads.(DS-1000HZ only)
• Applicable for Machining Keyways.(DS-1000HZ only)
• Polygon Milling Operations.(DS-1000HZ only)